By David Visco
For many years, 5S practitioners have struggled with precisely easy methods to enforce and maintain a 5S application of their places of work. whereas there are lots of books to be had at the association equipment steered through 5S, few supply easy-to-understand, step by step information on easy methods to arrange and maintain profitable 5S implementations. 5S Made Easy fills this need.
Written through a professional whose concentration for the decade has been not anything yet 5S, the publication provides in-depth suggestions on how one can enforce and maintain all of the 5S pillars―sort, set so as, shine, standardize, and sustain.
The booklet makes use of an easy-to-follow layout that was once designed to be used in the course of 5S occasions. It presents colour photos of real-world 5S recommendations, together with earlier than and after images from the sector. It additionally offers readers with on-line entry to all the types and records wanted for a good 5S application. all of the types and records are supplied in an simply editable layout to slot any operation.
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Additional resources for 5S made easy: a step-by-step guide to implementing and sustaining your 5S program
Resolve at least one issue within the next 30 minutes. Prioritize safety or environmental issues. Step 3: Discuss as a team some of the inefficiencies of the workflow. With no blinders on, discuss ideas on how the flow could be improved. Your goal is to make the workflow easy, and easy to see if it is flowing or backed up. Try to straighten out the twisted spaghetti path of your current state. 3. The idea is that if you stood in the center of this upside-down “U” shape, you could see all workstations.
Play the 5S Nuts & Bolts Game. ☐ Conduct a Q&A session with the team. ☐ Capture team ideas. Action Items 1. __________________________________________________________________ Team Ideas 1. __________________________________________________________________ Parking Lot Items Ideas and issues out of scope but still worth capturing: 1. __________________________________________________________________ Chapter 5 Sort By now if you have followed the steps in the other chapters you should have: ◾◾ A general idea as to what 5S is all about.
Materials Needed The materials needed are a 5S Area Audit form, 5S Shine Map, 5S Maintenance Chart, How to Develop a Successful 5S Audit Program, Weekly 5S Audit Score sheet, and Opportunity tags. Pre-Event Tasks Make enough copies of the 5S Audit form and 5S Maintenance Chart for the entire team being trained. Standardize Steps Step 1: Develop your 5S Shine Map. To do this, draw a quick and easy map of the area showing major lanes and equipment for reference points. Step 2: Break your 5S Shine Map into quadrants and assign each team member that works in that area a quadrant to keep clean and orderly and to inspect the equipment daily.